Industry 4.0 - Intelligent industrial production

Background

With the rapid development of network and intelligent, the industrial structure is changing, the impact of Industry-4.0 has been reflected in the manufacturing industry, the production enterprises will face more and more challenges. Enterprises need to improve production efficiency, meet environmental requirements, and reduce operating costs, in order to achieve success in today's highly competitive global market.

The concept of industry-4.0 is not limited to the production line, it is also closely linked with the Internet Of Things (IOT) technology, to create another opportunity for the manufacturing enterprise to climb the strategic heights. Intelligent production management system and automation technology can help enterprises to meet these challenges, and to improve industrial performance. Intelligent industrial production is the future of the manufacturing industry, the use of the Internet of things technology and monitoring technology to strengthen information management and services, improve the efficiency of production lines and product quality, and optimize the production process.

Project requirements

Network is based on platform to meet the requirements of energy management and control, data acquisition and industrial video surveillance and other needs.
Support for the production equipment, communication distance node far.
Device has strong anti-interference, especially the electromagnetic interference between industrial equipment.
Device can work in a harsh environment.

System Diagram

Scheme introduction

This scheme is divided into access layer and convergence layer processing.

Access layer: A total of 7 production lines, central automation control production, to achieve full intelligence. Multiple network devices are connected to each production line. In order to ensure the smooth data and the development of the future, the video monitoring scheme of this scheme adopts SW-Ring Gigabit redundant ring network topology. Industrial Ethernet switches IES7120-4GS are used to form a Gigabit redundant ring network, and set aside 2 Gigabit interface standby, other devices can access the network through switch‘s Fast Ethernet interface .
Convergence layer: Core switch IES5128-4GS and the host computer will be uploaded to the data transmission to the sub system server. Seven sub network nodes switch IES7120-4GS and core switches IES5128-4GS to form a Gigabit redundant ring network, improve the reliability of the network.

Scheme advantage

SW-Ring (recovery time < 20ms at full load).

The switch uses industrial grade design, no fan, low power consumption, support for -40~75℃ working temperature, metal shell, IP40 protection class.

Redundant Gigabit ring network guarantees the stability of network communication, that Gigabit bandwidth makes data transmission more fast and smooth.

Key Products

IES5128-4GS

·Support 24 port 10Base-T/100Base-TX Ethernet and 4 port Gigabit SFP
·SW-Ring ring network patent technology (Fault recovery time<20ms)
·Support Port based VLAN and IEEE 802.1Q VLAN
·Support GMRP, IGMP snooping and static Multicast
·Support bandwidth 12.8G
·No fan, working temperature -40~75℃
·100~240VAC power input
·Support 1U rack mounting

IES7120-4GS

·Support 16 port 10Base-T/100Base-TX Ethernet and 4 port Gigabit SFP
·SW-Ring ring network patent technology (Fault recovery time<20ms)
·Support Ethernet 10/100M self-adaption
·12~48VDC wide voltage redundancy power supply input
·No fan, -40~75℃ working temperature
·IP40 protection, high strength metal shell, DIN rail mount